目 录
1.概述
-设备简介
-厂商联系
-技术帮助
-性能指标
-危险事项
-主要功能
-安全规范
-噪音
2.设备安装、调整及操作
-运输
-包装
-床身水平调整
-滑台安装及调整
-定料架安装及调整
-主锯及槽锯的安装
-主锯及槽锯的调整
-主锯转速调整
-切割角度的调整
-电源的接入
-电器操作
-工件的安装
-加工操作
-加工精度的测量
-加工精度的调整
1.概述
-设备简介
HK400型推台锯包括：床身、滑台及附件。
-厂商联系
制造业者: 香港精密机械进出口有限公司
Email: holzman@126.com
-技术帮助
当你在技术上需要帮助时，请打电话给你的经销商，同时请提供细节：
机器型号
产品序号
生产年月
购买日期
机器的使用时间
修理或机器调整应该由有资格的和熟练的工程师指导。
-性能指标
机器型号 HK400
滑台长度 3200mm
切割长度 3200mm
切割角度 90°─ 45°
主锯直径 315mm
切断高度 80mm
槽锯直径 120mm
主锯刀轴直径 30mm
槽锯刀轴直径 20 mm
工作台尺寸 920× 500mm
工作台的高度 855 mm
切断宽度 1250mm
主锯功率(HP) 5,5HP(4KW)
槽锯功率(HP) 1HP(0,7KW)
主锯转速(转/每分) 2800-4000-5600
槽锯转速 (转/每分) 8500
床身吸尘口直径 120mm
吸尘罩吸尘口直径 80mm
扳手
CH3
CH5
CH6
CH10
CH1-13
CH1-17
CH1-19
CH1-24
CH1-36
- 危险事项
即使正确使用机器,以下危险仍然存在：
工件有可能与锯片和挡板挤撞；
衣服有可能被移动的机器或工件挂住；
工件飞出时有可能造成伤害；
滑台被卡住时会有危险；
切割下来的工件有可卡住刀片；
电源断电会有危险；
急停时会有危险；
电器防护后会有危险；
火灾的危险；
噪声对耳朵造成损伤；
机器在工作时的粉尘有可能对人体造成伤害。
-主要功能
HK400型推台锯可用来切割木材和塑料：
实木板材的切断；
密度板和贴面板的切割；
各种不同大小的嵌板的平行切断；
搭接板的切割；
起槽 (所有的类型木材和软的材料)
去毛边 (所有的类型木材和柔软材料)
-安全规范
操作者的年龄必须符合法律要求；
操作机器之前，必须仔细阅读操作手册；
所有安全装置必须正确安装；
维护时必须锁住电器主开关，并将机器放稳；
机器必须接地；
操作者离开工作场所时，必须关闭机器；
工作场所的整洁是确保安全的一个重要因素；
操作时应正确穿戴劳保用品，以防事故发生；.
操作时必须配戴护目镜；
不能切割太小的或太大工件；
开机前必须检查轴承、皮带、传动机构及紧固件是否可靠；
应经常校对机器的切割角度的准确度，保证加工质量；
在调整和维修机器时应使用扳手；
当锯片发生碎裂事故时，应更换刀口的铝镶板。
-噪音
空载时：80 dB(A)
负载时：100 dB(A)
2.设备安装、调整及操作
-运输
床身可以用叉车装卸，装卸时可将叉头伸至床身中下部。
-安装
在安装设备时，请参考（图1）中的尺寸，保证滑台的最大行程位置。
图1.
-床身水平调整
设备安装场地应平整，在地上打入铁膨胀螺栓；
设备在安装时利用（图2）所示底部的调节板和螺栓，将床身调节至水平；
调节时应将水平仪放置在铸铁台面上；
调至水平后应用铁膨胀螺栓将设备固定。
-滑台安装及调整
滑台与床身用4根螺栓联接；
从包装箱中取出滑台,拆卸上下滑台固定栓；
放上滑台，靠位床身上定位螺丝，锁紧滑台即可；
在滑台安装时必须保证床身水平；
安装后检查滑台的安装是否可靠。
图2.
-定料架安装及调整
定料架一端用两个挂耳安装在滑台上台面外侧的滑槽内，另一端用一根顶杆与侧转架相连，可与滑台一起滑动；
安装前先将挂耳与定料架联接，松开锁紧把手；
安装时先将挂耳放入滑台上台面的滑槽内，同时将顶杆放入侧转架；
锁紧挂耳，调节顶杆的高度，使定料架与滑台平面在同一平面内；
安装定料架上的定尺，校准“0”度位置；
具体操作见：加工精度的调整。
由于定尺架直接关系到加工的精度和质量，因此：
安装必须可靠；
在每天开机时必须检查定尺的位置是否有偏差；
在加工过程中也应经常检查定位精度，以保证加工质量。
-主锯及槽锯的安装
清除轴、孔及垫片压板上的异物，依次放入垫片、刀片压板和螺母；
主锯为顺时针旋转，槽锯为逆时针旋转；
用随机所带的内六角扳手插入轴端的扳手孔内，用外扳手锁紧螺母；
装配后用手转动刀片，用百分表测量刀片的跳动量，要求跳动<0.05mm.。
-主锯及槽锯的调整
主锯比槽锯厚0.2mm；
切割时主锯和槽锯在同一平面内；
主锯的升降用侧面的手轮来调节；
槽锯的升降和前后用侧面的一组手柄来调节；
具体可参照床身上的指示操作。
在精密切割时，必须同时使用主锯和槽锯，此时应将主锯和槽锯调到同一平面内；
-主锯转速调整
主锯的调速为塔轮机构，位于床身内；
调速时先切断主电源，然后打开床身的后门；
在床身内找到塔轮机构，松开锁紧螺丝，用手扳动调速手柄，使皮带松开；
将皮带扳到所需的转速（见机床铭牌），松开调速手柄，使皮带张紧，锁紧螺栓
在调速过程中必须注意安全作业。
-切割角度的调整
安装时，需调校角度显示表，可以从面罩侧小孔调整或卸下面板调整；
在要求切割角度板时，可根据所需的角度来转动床身前面的手轮，由手轮上的重力表确定角度；
对于精密切切割，应使用量具测量角度，保证加工质量。
-电源的接入
HK400型推台锯使用三相380V交流电；
主锯为顺时针旋转，槽锯为逆时针旋转；
电源接入时，应确保相序正确，以防刀片转动时松动，造成事故。
-电器操作
在床身的后侧设有急停锁紧按钮；
在电器控控制面板上设有总开关、主锯开关和槽锯开关；
总开关由急停锁紧按钮锁紧，以防误操作；
操作时应先确保锯片可靠安装，同时无危险因素存在；
打开急停锁紧按钮；
合上总开关；
起动主锯或槽锯；
在工作结束后，必须按下急停锁紧按钮。
-工件的安装
加工时应保证工件尺寸在机床的加工范围；
工件的安装为手工安装，利用台面上的导向板和定料架给工件定位。
-加工操作
调整导向板，保证导向与刀片平行；
根据要求调节主锯与槽锯；
根据加工工件的尺寸，调整导向板与刀片的距离；
调整定料架的位置，保证可以加工工件的长度要求；
将滑台拉出到加工位置，安装工件；
打开急停锁紧按钮，合上总开关；
根据要求选择主锯或槽锯，合上相应的开关；
用手或推杆推动滑台和工件一起前进，进行切割；
切割完成后应先关闭电源，等刀片停止转动后再取下工件；
在工作结束后，必须按下急停锁紧按钮。
-加工精度的测量
取厚度均匀的木板，按下图所示顺序进行切割，测量各边的长度及对角线的长度。
如果精度不符合设备要求，请按安装顺序重新调整；
在精度无法达到加工要求，请向厂商联系技术帮助。
CONTENTS
1. GENERAL INFORMATION
-Equipments brief introduction
-Factory contact
-Technique help
-Technical details and special
-Dangerous items
-Main function
-Safe regulations
-Noise
2. EQUIPMENTS GEARING,ADJUST AND OPERATION
-Transport
-Equipment level adjustment
-Slider install and adjust
-Square install and adjust
-The install of blade and scorer
-The adjustments of blade and scorer
-The adjustments of blade speed
-Titling blade
-Connecting of power supply into
-Electric appliances operation
-The gearing of the work piece
-Process the operation
-Process the accuracy's diagraph
1. GENERAL INFORMATION
-Equipments brief introduction
HK400 SLIDER include:Bed body, slider and enclosure.
-Factory contact
Manufacture: H.K EXACT MACHINE CO., LTMITED
Email: holzman@126.com
- Technique help
When you need to be helped on the technique, please make a phone call to your dealer, and please provide the details at the same time:
Machine model
Product preface number
Produce the exergue
Purchase date
The machine's usage time
Fix or the machine adjustment should be guided by qualified forly of and well-trained engineer.
- Technical details and special
Machine model HK400
Sliding table length 3200mm
Useful sliding table stroke 3200mm
Titling blade 90°─ 45°
Max. diameter blade 315mm
Cutting height 80mm
Scorer blade diameter 120mm
Blade spindle diameter 30mm
Scorer spindle diameter 20 mm
Worktable dimensions 920× 500mm
Height of worktable 855 mm
Blade/fence cutting capacity 1250mm
Motor (HP) 5,5HP(4KW)
Scoring unit motor (HP) 1HP(0,7KW)
Blade speed (rpm) 2800-4000-5600
Scorer blade speed (rpm) 8500
Extractor mouth dia. 120mm
Protection hood extractor mouth dia. 80mm
Standard service spanners
CH3
CH5
CH6
CH10
CH1-13
CH1-17
CH1-19
CH1-24
CH1-36
-Dangerous items
Even right usage machine, below the danger is still exist:
The work piece may squeeze with fence and saws;
The machine or work piece that clothes may be moved hitch;
The work piece flies outs the hours to may result in the disservice;
The slider were stick toed the hour the meeting the in danger;
The work piece incising down has and can stick to the razor blade;
The power supply cut is dangerous;
It is nasty to stop is dangerous;
The electric appliances protection damages the future reunion in danger;
A fire's danger;
Noise to ear cause damage;
The dusts of machine at work hour may result in the disservice to human body.
-Main function
OWADA S3200 the type push the pedestal to saw and can use to incise the timber with the plastics:
Cut offing of solid wood ;
Density plank with stick the incising of front-panel;
Every kind of and different size that patch that parallelism cut off;
Take to connect the knothole to incise;
Rise the slot( timber of all types is with the soft material)
Go to the hair side( timber of all types is with the soft material)
-Safe regulations
Operate of the age must meet the law request;
The operation machine is before, must careful read to operate the manual;
All safety equip must right install;
While supporting, must lock to live the main switch of electric appliances, and put the machine steady;
The machine must connect the ground;
Operation leave the work place, must close the machine;
The work amenity is clean and neat to is°which insure safety an important factor;
Operation the hour wear the labor insurance thing in response to the exactitude, in order to prevent trouble occurrence;.
While operating must wear the goggle;
Can't incise too small or too big work piece;
Open the machine front must check the bearings, leather belt, spread to move the organization and tight firmware if dependable;
Should usually check the angle's accurate degree of incising of machine, and guarantee to process the quantity;
At adjustment with maintain the machine hour should use the wrench;
When saw an occurrence trouble, should replace the edgy aluminum plank.
- Noise
EMPTY： 80 dB(A)
LOADED：100 dB(A)
2. EQUIPMENTS GEARING,ADJUST AND OPERATION
-Transport
The bed can pack to unload, pack to unload with fork car can stretch fork head to the bed body the inside lower part.
- Equipment level adjustment
At gearing equipments hour, please guarantee( figure 1) the size of the inside, guarantee biggest route of travel position of the slider.
fig. 1
- Bed body level adjustment
The equipments install the fields the ground should be neat, and beat into the iron to inflate the stud bolt on the ground;
Equipments at gearing make use of( figure 2) to show the baffle-board of the bottom with the stud bolt, and regulate bed body to the level;
While regulating should place the level on the cast-iron set;
The apply iron inflation the stud bolt to fix the equipments to the levels.
- Slider install and adjust
The Slider and bed body connects with 4 stud bolts;
Take out the Slider from the packing box; unload tighten screws for sliding table two parts;
Put the plank, Near the bed positioning screw, tighten sliding table on the machine body;
The Slider is installed must guarantee the bed body the level;
Install the empress to check the slider gearing if dependable.
fig.2
- Square install and adjust
The square is on carrying to use two hang the ear to install to go on stage an outward slot inside in the slider, another on carrying to turn to connect with each other with pole and crest, can with the slider together glide;
The gearing front will hang the ear and square first to connect, and pine open to lock the tight handle knob;
The gearing hour will hang the ear first to put into the slider to go on stage's slot inside, at the same time crest the pole turn;
The lock is tight to hang the ear, and regulate a high degree for pole, and make the square and slider flat surface in the same flat surface inside;
Install the square to ascend of settle the Chinese foot, adjust the “ 0" degree position;
The concrete operation sees:Process the accuracy's adjustment.
Because of settling the Chinese foot the accuracy for directly relate toing processing with the quantity, therefore:
The gearing must be dependable;
When everyday open the machine must check to settle the position of the Chinese foot whether to have deviation or not;
At process the process to inside also should usually check to position the accuracy, and process the quantity with the assurance.
- The install of blade and scorer
Clearance stalk, bore and mat slice thing, pressure pad,one by one in order put into the mat the slice, razor blade, pressure pad with the nuts;
The lord saws to revolve right, and the slot saw to revolve left;
Use with the machine wrench bore for hexangular wrench of inside for taking inserting the stalk carrying inside, use the tight nuts of outside wrench lock;
Assemble the empress to by hand turn to fight with weapons a flutter for, using 100 cents the form measure the razor blade to measure, and the request jump about<0.05 mm..
- The adjustments of blade and scorer
The blade to compare scorer thick 0.2 mm;
While incising, blade is with the scorer in the same flat surface inside;
The blade rise and fall regulates with the on the side's hand round;
Slot the rise and fall that saw regulate with in front and back with the on the side's a hand handle;
Can in a specific way the shine on the designation operation of the bed body.
When the nicety incise, must use the blade at the same time with the scorer, this time should blade with scorer arrive same flat surface inside;
- The adjustments of blade speed
The blade is soon for the tower round organization, locate the bed body the inside;
Cut off the main power supply first, then open the back door of the bed body;
Find out an organization in the bed body, loose the fasten screws and by hand pull to move the hand handle, make leather belt pine open,fasten screws;
Pull what need the leather belt to turn soon( observe circumstances the bed ), pine open the hand handle, make the leather belt bring to the stretch;
In the process inside must notice the safe homework.
- Titling blade
It must adjust the display angles when install the machine,it can adjust from Mask side holes or remove the Mask;
When the request incise the angle plank, can come turning to move the bed the hand of front body the round according to the angle for needing of, and be make sured by hand gravity on the round watch angle;
Slice to incise for the nicety, and should use to measure to have the diagraph angle, and guarantee to process the quantity.
- Connecting of power supply into
HK400 use 3 phase,380 V alternate current;
The lord saws to revolve right, and the slot saw to revolve left;
The power supply connects the fashion, and should insure the preface the exactitude, against pine for razor blade to turn move move, result in the trouble.
- Electric appliances operation
At bed body of empress the establish to have nasty stop the tight button of lock;
Establish to have the total switch, lord to saw in two to close to saw in two the pass with slot on the electric control panel;
The total switch be stopped by nastyly lock the lock of tight button is tight, in order to prevent mistake operation;
The operation hour should insure first to saw a slice dependable gearing, have no the dangerous factor esse at the same time;
Open nasty stop the tight button of lock;
Match the total switch;
Start the blade or scorer;
After the work end, must press nasty stop to lock the tight button.
- The gearing of the work piece
While processing should guarantee a size in the processing of machine bed scope;
The gearing of the work piece install, make use ofs the set to lastly lead to the plank for handicraft and square is to the work piece fixed position.
- Process the operation
The adjustment lead toes the plank, and guarantee to lead to is parallel with razor blade;
Regulate the blade and scorer according to the request;
According to process the work piece the distance for of size, adjusting lead toing the plank and razor blade;
Adjust the square position, and the guaranteeing can process the length request of the work piece;
Pull up the slider to process the position, and install the work piece;
Open nasty stop the tight button of lock, and match the total switch;
Choose the blade or scorer according to the request, and match to ascend the switch of the cowgirl;
By